Re: [CR]Frame integrity

(Example: Events:Cirque du Cyclisme)

From: "Bruce Gordon" <bgcycles@svn.net>
To: <gpvb1@comcast.net>, <classicrendezvous@bikelist.org>
References: <072120041913.3271.40FEC062000DDB7200000CC72200763704CE0D909F09@comcast.net>
Subject: Re: [CR]Frame integrity
Date: Wed, 21 Jul 2004 13:08:03 -0700



----- Original Message -----
From: gpvb1@comcast.net
To: classicrendezvous@bikelist.org
Sent: Wednesday, July 21, 2004 12:13 PM
Subject: Re: [CR]Frame integrity



> The problem is, you've got a structure (the "traditional high-quality lugged steel frameset") that has an expected minimum fatigue life of maybe a hundred years if properly maintained (OK, maybe 200 for a '70s Schwinn Paramount...). You'd have to wait an awful long time, and follow an awful lot of framesets through their lives to collect any meaningful data on this issue.
> >From an Engineering standpoint, think of the difference between bending raw fork blades over a mandrel in a controlled fashion (something the blades were designed for), spreading the stress (and strain) over a large surface area, and spreading the rear triangle on an existing frame (something it wasn't designed for), which tends to localize the stress and strain.
> When you spread a rear triangle, where does the yielding occur? Often all in one small area on each of the four stays, in or near heat-affected zones of brazed joints. That *may* not create a fatigue life problem down the road, but it sure could. That is potentially a lot of strain in a small, localized area of a thin-walled tube that has already been somewhat weakened by brazing.
> I tend to agree that, depending on the gauge of the tubes, four or five mm is relatively low-risk if done carefully, (I had a frame pop a chainstay bridge once when doing that operation years ago, though - repair and repaint time!). Cold-setting from 120 to 130 or 135 is potentially a lot of yielding/bending of some pretty thin tubes in some cases I think. It's certainly possible that the reduction in fatigue life for the heavier-gauge classic tubesets (say, 531C or heavier) wouldn't really show up for most folks, or would be so far in the future that they would never know why the frame failed at that point vs. ten or twenty years later. However, I think it only prudent to minimize the amount of cold-setting done to an already 20, 30, or 40-year-old lightweight steel frameset.
> OK, I'm going back into the shop to bend some frames now....
> Greg Parker

I get asked quite often to change the spacing on older frames. My stock reply is as follows: "If you lent your favorite bike to a friend, and he came back and said he crashed and bent your fork. Is that a good thing or a BAD thing??? But, if you call it "cold setting" it is just fine. I have seen chainstays ripple, bridges pop apart, and dropouts crack. This doesn't always happen, but it can, and I just don't think it is worth the risk.

Just my opinion.
Bruce Gordon
http://www.bgcycles.com